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Addressing Rapid Erosion in a 210 MW Thermal Power Station
In the coal mill area of a 210 MW thermal power station, the Y-piece faced significant challenges due to rapid erosion. The constant flow of coal dust, which is highly abrasive, caused the Y-piece to degrade at an accelerated rate, threatening the efficiency and safety of the system. The wear and tear led to frequent maintenance, posing operational disruptions and added costs. These challenges are common in coal-handling equipment where erosion can compromise the longevity and effectiveness of key components. For the West Bengal Power Development Corporation Limited (WBPDCL) at the Bakreswar Thermal Power Plant (BKTPP), addressing the issue became critical to maintaining the reliability and performance of their power generation processes. They sought a durable solution that would withstand the harsh conditions of coal dust exposure, reduce downtime, and ensure consistent operational efficiency.
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Solution with Duromar Erosion Protection Coating
To combat the severe erosion problem, WBPDCL opted for the Duromar Erosion Protection Coating, a specialized solution known for its resilience against abrasive conditions. This coating was applied to the Y-piece to protect it from further wear and tear, enhancing its durability and performance in a challenging environment. Duromar’s advanced formulation is designed specifically to handle the erosive forces of coal dust, creating a robust barrier that extends the lifespan of critical components.
By implementing this coating, the thermal power station (WBPDCL) was able to minimize maintenance requirements, lower replacement costs, and maintain steady operations. The application of Duromar Erosion Protection not only restored the Y-piece’s functionality but also provided a long-term solution that reduced the need for frequent repairs, making it a cost-effective and efficient choice for high-wear environments like coal mills.
The successful application of Duromar Erosion Protection Coating at WBPDCL-BKTPP demonstrates an effective solution to combat equipment erosion in harsh industrial environments. By addressing the rapid wear of the Y-piece, this innovative coating enhanced durability, minimized downtime, and ensured reliable operations, proving its value as a long-term, cost-efficient strategy for power plants.