Case study on corrosion and erosion protection using Duromar coating technology
Case study on corrosion and erosion protection using Duromar coating technology
CW Pump Component Coated - Transformation
Corroded & Eroded CW Pump Component
Severe corrosion damage affecting pump performance
Erosion from continuous water flow and abrasive particles
Reduced operational efficiency and increased maintenance costs
Risk of component failure and production downtime
Duromar Coating Protection
Application of high-performance Duromar coating
Advanced surface preparation and profiling
100% solids material for maximum protection
Enhanced resistance to corrosion and erosion
Extended component lifespan and reduced maintenance
The coated component showed 5X increased lifespan, 60% reduction in maintenance costs, and zero downtime incidents. The component is now fully protected against future corrosion and erosion damage.
| Component | Material | Application | Operating Pressure |
|---|---|---|---|
| CW Pump Main Housing | Cast Iron | Cooling Water Circulation | 8-12 Bar |
| Coating System | Coating Type | Dry Film Thickness | Service Temperature |
|---|---|---|---|
| Duromar Protective Coating | 100% Solids Epoxy | 500-600 microns | Up to 120°C |
Before the solution was applied
After our solution was implemented
Power Plant Operator
Thermal Power Station
January 15, 2024
West Bengal, India
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