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Transmission Housing & Engine Block

Advanced Refurbishment of Damaged Bore and Shaft Areas

Transmission Housing & Engine Block Refurbishment

Advanced Refurbishment of Damaged Bore and Shaft Areas

Transmission Housing & Engine Block

Transmission housing and engine block before and after refurbishment

Damage Assessment

Bore Damage

Wear & Scoring

Shaft Area

Surface Degradation

Model 9501

Transmission Housing

Problem & Solution Analysis

The Problem

Damaged Bore and Shaft Areas

Damaged Bore and Shaft Areas

Severe wear and scoring in transmission housing bore
Surface degradation in shaft contact areas
Compromised dimensional accuracy and tolerances
Risk of complete transmission failure
Reduced operational efficiency and increased vibration
Potential for catastrophic equipment damage

Our Solution

Advanced Refurbishment Process

Advanced Refurbishment Process

Comprehensive damage assessment and measurement
Precision machining of bore and shaft areas
Advanced surface treatment and hardening
Dimensional restoration to original specifications
Quality control and performance testing
Extended service life assurance

Technical Specifications

Equipment Details
  • Component: Transmission Housing & Engine Block
  • Material: Cast Iron / Alloy Steel
  • Application: Industrial Power Transmission
  • Original Bore Diameter: 150mm ±0.01mm
Refurbishment Process
  • Process: Precision Machining & Surface Engineering
  • Technique: Bore Sleeving & Shaft Building
  • Surface Treatment: Induction Hardening
  • Quality Standard: ISO 9001:2015
  • Tolerance: ±0.005mm
Repair Scope
Bore Repair

Precision machining and sleeving

Shaft Restoration

Surface building and hardening

Dimensional Accuracy

Restored to original specifications

Surface Hardness

Enhanced wear resistance

Results Achieved

15% improvement in operational efficiency, minimal production disruption during repair, and extended equipment life by 40%. The equipment is now performing at optimal levels with guaranteed reliability.

100%

Performance Restoration

65%

Cost Savings vs Replacement

0.005mm

Dimensional Accuracy

2X

Extended Service Life

Transformation Results

Before
Before Refurbishment

Visible damage to bore and shaft areas

After
After Refurbishment

Complete restoration to original specifications

Client Information

Client:

Mining Company

Company:

Coal Mining Ltd

Project Date:

February 20, 2024

Location:

Jharkhand, India

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Our Commitment

Our activities are focused to provide appropriate and quality solutions to various industrial issues needing maintenance service support. While on the job, we ensure that the downtime is minimised and the asset value is enhanced.