Erosion Prevention with Duromar Coating at 210 MW Thermal Power Station
Erosion Prevention with Duromar Coating at 210 MW Thermal Power Station
Coal handling equipment at thermal power station before and after Duromar coating application
Rapid Erosion in 210 MW Thermal Power Station
Rapid Erosion in 210 MW Thermal Power Station
Significant erosion challenges in the east mill Y-plane area
Constant flow of highly abrasive coal dust causing degradation
Threatened operational efficiency and system safety
Frequent maintenance requirements in west and last line areas
Operational disruptions and increased maintenance costs
Compromised longevity of coal-handling equipment
Duromar Erosion Protection Coating
Duromar Erosion Protection Coating
Specialized coating solution resilient against adverse conditions
Applied to Y-plane to protect from further wear and tear
Advanced formulation designed specifically for coal dust environments
Creates robust barrier extending component lifespan
Minimized maintenance requirements and replacement costs
Ensured steady operational expenditure
Thorough inspection of eroded areas and surface preparation to ensure optimal coating adhesion.
Precision application of Duromar Erosion Protection Coating to vulnerable areas, especially the Y-plane.
Proper curing of the coating followed by thorough quality inspection to ensure complete coverage and protection.
Continuous monitoring of coating performance in the harsh coal dust environment to ensure long-term protection.
Protection against abrasive coal dust
Minimized downtime and repair frequency
Lower operational and maintenance costs
Improved operational efficiency
The coated Y-piece now has extended service life (5X longer than uncoated), reduced maintenance frequency by 75%, and improved plant reliability. The coating provides complete protection against abrasive coal dust erosion, saving significant maintenance costs annually.
Visible erosion damage from abrasive coal dust
Protected surfaces with extended service life
Thermal Power Station
210 MW Power Plant
March 20, 2024
Chhattisgarh, India
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